Hand-Held Clamp-On Ultrasonic Flowmeter For Marine And Oil Gas
INNOVATIVE, INTUITIVE, INTELLIGENT
The KATflow 200 is a fully portable instrument with a power which is belied by its small size. This light- weight flowmeter is incredibly easy to use and can be operated one-handed which makes it an ideal tool for use in confined spaces or when working at height. The KATflow 200 offers measurement performance normally associated with more complex and expensive devices and is complemented by the exceptional quality and robustness of the Katronic transducers.
THE TECHNOLOGY BEHIND THE MEASUREMENT
The KATflow non-invasive flowmeters work on the transit time ultrasonic principle. This involves sending and receiving ultrasonic pulses from a pair of sensors and examining the time difference in the signal. Katronic uses clamp-on transducers that are mounted externally on the surface of the pipe and which generate pulses that pass through the pipe wall. The flowing liquid within causes time differences in the ultrasonic signals, which are then evaluated by the flowmeter to produce an accurate flow measurement.
The key principle of the method applied is that sound waves travelling with the flow will move faster than those travelling against it. The difference in the transit time of these signals is proportional to the flow velocity of the liquid and consequently the flow rate.

Since elements such as flow profile, type of liquid and pipe material will have an effect on the measurement, the flowmeter compensates for and adapts to changes in the medium in order to provide reliable results. The instruments can be used in a variety of locations, from measurements on submarines to installations on systems destined for use in space, and on process flu ids as different as purified water in the pharmaceutical sector and toxic chemical effluent. The flowmeters will operate on various pipe materials and diameters over a range of 10 mm to 6,500 mm.
SPECIFICATION
- Pipe diameter range 10 mm to 6,500 mm
- Temperature range for sensors : -30 °C to +250 °C (-22 °F to +482 °F)
- Weight 650 g
- Robust IP 65 enclosure with added rubber shock protector
- Selectable three-line LCD display and fu ll keypad
- Battery life up to 24 hours with standard NiMH AA batteries for simple replacement.
FEATURES
- Lightweight and tactile for easy one-handed use
- Stainless steel sensors, cable and connectors as standard
- I nnovative installation wizard for quick and intuitive programming
- Full instrument diagnostics and scope function
- Large data logger and software for sampling and data transfer.

ACCESSORIES
- Optional pipe wall thickness gauge
- Crush-proof IP 67 transport case or lightweight soft case
- Special waterproof solution available for harsh environmental conditions
- KATdata+ software for data evaluation
- Optional external battery pack available for long- term measurements

APPLICATIONS
- Pump testing and inspection
- I n-line flowmeter performance verification
- Leakage and blockage detection
- Clean in process system (CIP) testing
- Monitoring of hydraulic systems
- Clean room applications.
FLOWMETER
Performance
Measurement principle | Ultrasonic transit-time difference |
Flow velocity range | 0.01 … 25 m/s |
Resolution | 0.25 mm/s |
Repeatability | 0.15 % of measured value, ±0.015 m/s |
Accuracy | Volume flow: |
±1 … 3 % of measured value depending on application | |
±0.5 % of measured value with process calibration Flow velocity (mean): | |
±0.5 % of measured value | |
Turn down ratio | 1/100 (equivalent to 0.25 … 25 m/s) |
Measurement rate | 100 Hz (standard) |
Response time | 1 s |
Damping of displayed value | 0 … 99 s (selectable by user) |
Gaseous and solid content of liquid media | < 10 % of volume |
General
Enclosure type | Hand-held |
Degree of protection | IP 65 according to EN 60529 |
Operating temperature | -10 … +60 °C (+14 … +140 °F) |
Housing material | ABS (UL 94 HB) |
Measurement channels | 1 |
Power supply | Internal rechargeable batteries: 4 x NiMH AA 2850 mAh |
Power adapter: 100 240 V AC input, 9 V DC output | |
External battery pack: 12 V 105 Ah, 25 kg (optional) | |
Operating time | Up to 24 h with fu lly charged internal batteries |
Display | LCD graphic display, 128 x 64 dots, backlit |
Dimensions | 228 (h) x 72/124 (w) x 58 (d) mm (without cable glands) |
Weight | Approx. 650 g |
Power consumption | < 3 W |
Operating languages | English, French, German, Dutch, Spanish, I talian, Russian, Czech, Turkish, Romanian (others on request) |
Internal data logger
Storage capacity | Approx. 30,000 measurements (each comprising up to 10 selectable measurement units), logger size 5 MB |
Approx. 100,000 measurements (each comprising up to 10 selectable measurement units), logger size 16 MB | |
Logged data | All measured and totalised values, parameter sets |
KATdata+software
Functionality | Download of measured values/parameter sets, graphical presentation, list format, export to third party software, online transfer of measured data |
Operating systems | Windows 8, 7, Vista, XP, NT, 2000 Linux |
Quantity and units of measurement
Volumetric flow rate | m3/h, m3/min, m3/s, l/h, l/min, l/s |
USgal/h (US gallons per hour), USgal/min, USgal/s bbl/d (barrels per day), bbl/h, bbl/min | |
Flow velocity | m/s, ft/s, inch/s |
Mass flow rate | g/s, t/h, kg/h, kg/min |
Volume | m3, l, gal (US gallons), bbl |
Mass | g, kg, t |
TRANSDUCERS
K1L, K1N, K1E
Pipe diameter range | 50 … 3,000 mm for type K1N/E 50 … 6,500 mm for type K1L |
Dimensions of sensor heads | 60 (h) x 30 (w) x 34 (d) mm |
Material of sensor heads | Stainless steel |
Material of cable conduits | Type K1L : PVC |
Type K1N/E : Stainless steel | |
Temperature range | Type K1L : -30 … +80 °C (-22 … +176 °F) |
Type K1N : -30 … +130 °C (-22 … +266 °F) | |
Type K1E : -30 … +250 °C (-22 … +392 °F) | |
(for short periods up to +300 °C (+572 °F)) | |
Degree of protection | IP 66 according to EN 60529 (I P 67 and IP 68 on request) |
Standard cable lengths | Type K1L : 5.0 m |
Type K1N/E : 4.0 m |
K4L, K4N, K4E
Pipe diameter range | 10 … 250 mm for type K4N/E 10 … 250 mm for type K4L |
Dimensions of sensor heads | 43 (h) x 18 (w) x 22 (d) mm |
Material of sensor heads | Stainless steel |
Material of cable conduits | Type K4L : PVC |
Type K4N/E: Stainless steel | |
Temperature range | Type K4L : -30 … +80 °C (-22 … +176 °F) |
Type K4N : -30 … +130 °C (-22 … +266 °F) | |
Type K4E : -30 … +200 °C (-22 … +392 °F) | |
(for short periods up to +300 °C (+572 °F)) | |
Degree of protection | IP 66 according to EN 60529 (I P 67 and IP 68 on request) |
Standard cable lengths | Type K4L : 5.0 m |
Type K4N/E : 2.5 m |
FLOWMETER AND ACCESSORIES

TRANSDUCERS AND ACCESSORIES

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